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Metal vs wooden pallets for industrial warehouses

Steel pallets cost more upfront but last longer in harsh, hygienic or automated environments.

Comparison5 min readThiên Khôi

Pallets are the smallest storage unit but directly affect rack safety and AS/RS performance. Wooden pallets are common for their low price; metal pallets stand out for durability, hygiene and dimensional stability across many cycles.

When to use metal pallets?

  • Humid environments, cold stores or high hygiene needs (food, pharma)
  • Shuttle / AS/RS systems that need tight dimensional tolerances
  • Heavy loads and long reuse cycles — better life-cycle cost
  • Need to stack empty pallets to save return space

When is wood still reasonable?

One-way export loads, low Capex budgets, or dry environments with light loads can still use compliant wood. Check nails, splinters and moisture — damaged pallets are a common cause of uneven loading on rack beams.

Thien Khoi supplies metal and stackable pallets aligned with racking systems to reduce size mismatch in high-density operations.

Need storage advice?

Share your floor plan and goods type — Thien Khoi will propose racking or AS/RS that fits your operation.

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Need storage advice for your warehouse?

Thien Khoi’s engineering team surveys your site, analyzes workflows and proposes racking matched to layout, load and throughput.