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Radio Shuttle racking for high-density pallet storage

Shuttles keep density high while reducing forklift travel inside lanes — useful for high-volume, low-SKU profiles.

Solutions7 min readThiên Khôi

Radio Shuttle (Pallet Shuttle) places a self-driving robot on rails inside each rack lane. Forklifts only deliver or retrieve the shuttle at the lane face; the robot pushes pallets deep. Density approaches Drive In, while inbound/outbound cycles stay more stable with lower collision risk.

Versus Drive In and full AS/RS

Drive In costs less in equipment but depends on driving skill in dark tunnels and slows down as lanes deepen. Full AS/RS with stacker cranes / multi-shuttle automates the aisle and integrates more deeply with WCS, at higher CAPEX. Shuttle Rack sits in between: semi-automated, with shuttle count scalable to volume.

  • Suited to cold stores, F&B and large-lot goods
  • Can be configured LIFO or FIFO depending on lane load/unload direction
  • Needs battery/charging, robot maintenance routines and shift training

During surveys, Thien Khoi sizes optimal lane depth by SKU rotation — lanes that are too deep for fast movers will choke the buffer even if density looks good on paper.

Need storage advice?

Share your floor plan and goods type — Thien Khoi will propose racking or AS/RS that fits your operation.

Creating lasting industrial value

Need storage advice for your warehouse?

Thien Khoi’s engineering team surveys your site, analyzes workflows and proposes racking matched to layout, load and throughput.